Qualification and Certification of Container-Liner-Closure Systems for Stability Studies

Purpose

The purpose of this Standard Operating Procedure (SOP) is to outline the procedures for the certification of container-liner-closure systems used in stability studies. This ensures that the packaging systems are qualified and certified to maintain the integrity and quality of the drug product throughout the stability study.

Scope

This SOP applies to all container-liner-closure systems used in stability studies within the facility, including bottles, blisters, vials, and other packaging types.

Responsibilities

• Stability Manager: Ensure appropriate certification of container-liner-closure systems.
• Packaging Technicians: Implement the procedures for qualification and certification of container-liner-closure systems.
• Quality Assurance (QA) Team: Review and approve the certification processes for container-liner-closure systems.

Procedure

1. Selection of Container-Liner-Closure Systems:
   • Identify the type of drug product (e.g., tablet, capsule, liquid) and the appropriate container-liner-closure system.
   • Ensure that the selected systems comply with regulatory guidelines and are suitable for the intended storage conditions.
   • Document the rationale for the selection of each container-liner-closure system.
2. Qualification Studies:
   • Perform qualification
     

     “Shelf Life Code: Prolonging the Potency of Injectable Medications with Extended Stability Measures”

     studies to ensure the container-liner-closure system maintains product stability and integrity.
   • Conduct tests for container integrity, extractables/leachables, and compatibility with the drug product.
   • Document the results of qualification studies in a qualification report.
3. Certification of Container-Liner-Closure Systems:
   • Based on qualification results, certify the container-liner-closure system for use in stability studies.
   • Prepare a certification document that includes:
     • System description and specifications
     • Qualification study results
     • Compliance with regulatory guidelines
     • Approval signatures from the Stability Manager and QA Team
   • Maintain certification documents in the stability study records.
4. Documentation:
   • Document all aspects of the selection, qualification, and certification processes.
   • Maintain records of qualification studies, including test methods, results, and approvals.
   • Ensure all documentation is reviewed and approved by the Stability Manager and QA Team.
5. Handling Deviations:
   • Investigate any deviations from the specified procedures or unexpected results related to container-liner-closure systems.
   • Document the deviation, including the date, time, personnel involved, and potential impact on the study.
   • Implement corrective actions to address the root cause and prevent recurrence.
   • Record corrective actions taken and review effectiveness.
6. Quality Control:
   • Perform a final review of the container-liner-closure system data to ensure accuracy and completeness.
   • QA Team to conduct periodic audits of container-liner-closure system records for compliance.

Abbreviations Used

• QA: Quality Assurance
• SOP: Standard Operating Procedure

Documents

• Container-Liner-Closure System Qualification Reports
• Certification Documents
• Stability Protocol
• Audit Reports

References

• ICH Q1A(R2) Stability Testing of New Drug Substances and Products
• FDA Guidance for Industry: Stability Testing of Drug Substances and Drug Products

SOP Version

Version 1.0 – Effective Date: [Insert Date]